Paver block design and idea

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Today we will discuss the Paver block. There are mainly two types of Paver blocks, one is rubber mold and press mold. In rubber, mold is prepared in which concrete is laid and a paver is made, in the case of hydraulic press mode four side shuttering is prepared in which concrete is laid and it is pressed by hydraulic. Rubber mold and Hydraulic press mold pavers both can achieve the same strength but rubber mold is more attractive due to its finish and it is mainly used in Footpath areas whereas hydraulic mold has a little bit of rough finish due to the hydraulic Press machine and it is mainly used in road area. Both rubber mold and Hydraulic press in various thicknesses are 40 mm 60 mm 80 mm and 100 mm. Paver road or Footpath mainly depends on how the sub-base is prepared, it is very important to make a good sub-base so that there is no undulation in the road or footpath area. 

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How to prepare sub base for Paver

 we have to excavate the required thickness to achieve good Strata after that the soil is filled up with murrum or good available and make sure clay particles should not present in this material the feeling material is laid layer-wise, that is, the minimum thickness of 100 mm and maximum thickness of 300 mm should be laid in which compaction is done layer-wise after Murrum layer,  dust is spread to make proper level. On that Paver is fixed.

Paver blocks are preformed concrete blocks that are used to create a paved surface. They are typically used for walkways, patios, driveways, and other outdoor surfaces. Paver blocks can be made of various materials such as concrete, clay, or stone, and come in a variety of shapes, sizes, and colors.

The process of laying paver blocks typically begins with preparing the base. This includes excavating the area, compacting the soil, and installing a layer of crushed stone or gravel as a base. This base is leveled and compacted to provide a solid foundation for the paver blocks.

Next, a layer of sand is spread over the base. The paver blocks are then laid on top of the sand, with the edges butted tightly together and the surface leveled. The blocks are then compacted with a plate compactor to ensure a stable surface.

Finally, the joints between the paver blocks are filled with fine sand, which is then swept into the joints and compacted. This helps to lock the blocks in place and prevent movement.

Paver blocks are a popular choice for outdoor surfaces because they are durable, low maintenance, and available in a wide variety of colors and patterns. They can be used to create a wide range of designs, including patterns, borders, and even pictures. Paver blocks are also relatively easy to repair or replace if necessary.

However, it is worth noting that the quality of the final surface may vary depending on the quality of the base and installation. Poor base preparation or improper installation can lead to issues such as movement, cracking, and uneven surfaces.

If you see in European countries mostly the roads are made of stones and Paver blocks. Paver blocks look very natural, and due to their roughness, it's more comfortable to drive.

Following are the advantages of fixing the Paver block. 

1) It is very easy to fix. 

2) It takes less time to fix the Paver block. 

3) The surface has more road grip 

4) The repair is easier compared to concrete or bitumen roads.

5) Due to the Gap between paver blocks, water does not accumulate on the surface.

6) Various designs and patterns are available in paver blocks.

Important things to be noted:-

1. Before fixing the paver popper compaction with the earth rammer should  be done 

2. Paver blocks are fixed in an interlocking system, hence its four ends should be locked with an r.c.c beam or kerb stone.

3. After the paver fixing, use a compactor on the paver with fine sand or dust. 

4. Proper Chamfer should be provided so that water is drained.

5. Many use Kerbstone at the end of the paver and the raised footpath following at the end with property stone. 

Hydraulic pavers are a type of paving equipment that use a pressurized water system to compact and level the surface of the asphalt or concrete being laid. They are often used in road construction, airport runway construction, and other large-scale paving projects.

Hydraulic pavers typically consist of a large, tracked machine with a hopper at the front for holding asphalt or concrete. The material is then conveyed to the back of the machine where it is distributed onto the surface to be paved. The machine then uses a screed, which is a flat plate attached to the back of the machine, to level and compact the material.

One of the main advantages of using hydraulic pavers is their ability to provide a smooth and even surface with minimal human intervention. The screed is adjusted to the desired thickness and grade, and the paver's hydraulic system provides the necessary compaction. This results in a surface that is more uniform and durable than when compacted by hand.

Another advantage is that hydraulic pavers are highly productive, they can pave large areas in a relatively short amount of time, which is essential in road and airport runway construction projects where time is of the essence.

It's worth mentioning that despite the advantages of using hydraulic pavers, they are also relatively expensive, and require skilled operators to operate them safely and efficiently.

Overall, hydraulic pavers are a useful tool for large-scale paving projects, where high productivity and a uniform surface are required.)

Rubber mold pavers are a type of interlocking paver that are made using a rubber mold. The process of making rubber mold pavers involves pouring a wet concrete mix into a rubber mold, which is then left to cure for a certain period of time. After curing, the rubber mold is removed, revealing a paver that is identical in shape and size to the mold.

The main advantage of rubber mold pavers is that they are highly customizable, and can be made in a wide variety of shapes, sizes, and colors. This makes them a popular choice for creating unique and decorative outdoor surfaces such as patios, walkways, and driveways.

Another advantage of rubber mold pavers is that they are relatively easy to install, as they are designed to interlock with one another. This eliminates the need for mortar or other bonding agents, and makes it easy to create a stable and durable surface.

Rubber mold pavers are also relatively low maintenance, as they are highly resistant to stains, fading, and cracking. They are also easy to clean, and can be power-washed if necessary.

It's worth mentioning that rubber mold pavers are relatively expensive as compared to other types of pavers, and the cost may vary depending on the complexity of the design and size of the order.

In general, rubber mold pavers are a good option for those looking for a unique and customizable paver option that is easy to install and maintain.Kerb stones (also spelled "curb stones") are narrow, rectangular blocks of concrete or stone that are used to define and separate different areas of a road, sidewalk, or other paved surface. They are typically placed along the edge of the road or sidewalk, and serve to keep vehicles and pedestrians from straying onto grassy areas or other non-paved surfaces.

Kerb stones are usually made of concrete or granite and come in a variety of shapes, sizes, and colors. They are usually installed by first preparing the ground, compacting the soil, and laying a layer of crushed stone or gravel. The kerb stones are then placed on top of the crushed stone or gravel, with the edges butted tightly together and the surface leveled.

Property stones are large, decorative stones that are used to mark the boundaries of a property, or to create a decorative entrance or other feature. Property stones can be made of a variety of materials such as granite, marble, limestone, and sandstone. They are usually quite large and heavy, and are typically installed in a permanent location.

Property stones can be used to create a wide range of designs and styles, from simple and understated to ornate and elaborate. They can be used to create a sense of grandeur and elegance, or to reflect the natural beauty of the surrounding landscape.

In general, kerb stones and property stones are both used to enhance the aesthetic appeal of a property, while also providing functional benefits such as defining the boundaries of a property or separating different areas of a road or sidewalk.

The cost of pavers can vary widely depending on a number of factors such as the type of paver, the size and shape of the paver, the quantity of pavers needed, and the location of the project.

Here are some general estimates for the cost of different types of pavers:

Concrete pavers: These are some of the most affordable pavers, and can cost anywhere from $2 to $5 per square foot, depending on the size and shape of the paver.

Brick pavers: These are slightly more expensive than concrete pavers, and can cost anywhere from $5 to $10 per square foot.

Natural stone pavers: These are the most expensive pavers, and can cost anywhere from $10 to $30 per square foot, depending on the type of stone.

Rubber mold pavers: These are also relatively expensive, and can cost anywhere from $8 to $15 per square foot.

It's worth noting that these are rough estimates, and the actual cost of pavers will depend on a number of factors, including the location of the project, the amount of preparation work required, and the complexity of the design. Additionally, labor costs for installation of pavers can be quite high and it can be a significant portion of the total cost.

It's always a good idea to get quotes from several different contractors or suppliers to get an accurate estimate of the cost of a paver project.

The cost of paver blocks in India can vary widely depending on a number of factors such as the type of paver, the size and shape of the paver, the quantity of pavers needed, and the location of the project. However, in general, paver blocks in India tend to be less expensive than in other countries.

Here are some general estimates for the cost of different types of paver blocks in India:

Concrete paver blocks: These are some of the most affordable paver blocks, and can cost anywhere from Rs. 20 to Rs. 50 per square foot, depending on the size and shape of the paver.

Interlocking paver blocks: These can cost anywhere from Rs. 40 to Rs. 80 per square foot, depending on the size and shape of the paver.

Rubber mold paver blocks: These can cost anywhere from Rs. 50 to Rs. 100 per square foot, depending on the size and shape of the paver.

It's worth noting that these are rough estimates, and the actual cost of paver blocks in India will depend on a number of factors, including the location of the project, the amount of preparation work required, and the complexity of the design. Additionally, labor costs for installation of paver blocks can be quite high and it can be a significant portion of the total cost.

It's always a good idea to get quotes from several different contractors or suppliers to get an accurate estimate of the cost of a paver block project in India.

The size of paver blocks can vary depending on the manufacturer and the type of paver block. The most common sizes for paver blocks are:

1)200mm x 100mm x 50mm

2)200mm x 100mm x 60mm

3)200mm x 200mm x 50mm

4)200mm x 200mm x 60mm

5)300mm x 300mm x 60mm

6)400mm x 200mm x 50mm

7)400mm x 200mm x 60mm

It's worth noting that these sizes are approximate and may vary slightly from manufacturer to manufacturer. Many manufacturers also offer custom sizes to meet specific project requirements.

When selecting the size of paver blocks for a project, it's important to consider factors such as the size and layout of the area to be paved, the type of traffic the pavers will be subject to, and the overall aesthetic of the project. It's always a good idea to consult with a professional to ensure that the size of the paver block is appropriate for the specific project.

#08/01/2023